Diesel Data: Automotive Repair

Thermostat: Service and Repair

Thermostat

Removal and Installation
1. Drain the engine coolant.





2. Disconnect the upper radiator hose from the coolant hose connection.





3. Remove the thermostat housing.
^ Remove the bolts.





4. Remove the thermostat.
^ Clean and inspect the water outlet connection.
^ Discard the thermostat gasket, and clean and inspect the mating surface.





5. Clean and inspect the thermostat mating surface at the engine.

6. NOTE: The thermostat is indexed and must be returned to the original location.

NOTE: Coat the new thermostat gasket with gasket adhesive.

NOTE: Make sure the new O-ring gasket is secure around the thermostat.

To install, reverse the removal procedure.
7. Fill the cooling system.