Diesel Data: Automotive Repair

Clutch Plate Usage and Clearence




Sensor Resistance Readings
SSA 20-30
SSB 20-30
EPC 2.48-5.66
TCC 10-16
OSS 400-500





Selective Thrust Washer No.1
Green thickness 1.217-1.371 0.050-0.054
Yellow thickness 1.727-1.828 0.068-0.072
Natural thickness 2.159-2.260 0.085-0.089
Red thickness 2.590-2.692 0.102-0.106
Blue thickness 3.022-3.124 0.119-0.123





Forward Clutch Pack
Clearance 3.8L 1.17-1.73 0.046-0.068
Snap ring thickness
1.524-1.625 0.060-0.064
1.880-1.981 0.074-0.078
2.235-2.337 0.088-0.092
2.591-2.692 0.102-0.106
Clearance 4.6L 1.83-2.29 0.072-0.090





Reverse Clutch Pack
Clearance 1.27-1.94 (0.050-0.076)
Snap ring thickness
1.524-1.625 0.060-0.064
1.880-1.981 0.074-0.078
2.235-2.337 0.088-0.092
2.591-2.692 0.102-0.106





Direct Clutch Pack
Clearance 1.65-2.08 0.065-0.82
Snap ring thickness
1.270-1.372 0.050-0.054
1.625-1.727 0.064-0.068
1.981 -2.083 0.078-0.082
2.337-2.438 0.092-0.096





Intermediate Clutch Pack
Clearance 41.7322-42.5958 1.643- 1.677
Selective steel plate
1.702-1.803 0.067-0.071
1.956-2.057 0.077-0.081
2.210-2.311 0.087-0.091
2.464-2.565 0.097-0.101