Diesel Data: Automotive Repair

Disc and Pressure Plate-3.8L and 4.6L (2V) Engines

REMOVAL AND INSTALLATION

Special Tools And Equipment:





Special Tool(s)

Material:





Material
1. Remove the transmission.





2. CAUTION: Loosen the bolts evenly to prevent clutch pressure plate damage.

NOTE: If the parts are to be reused, mark the clutch pressure plate and the flywheel.

Remove the bolts and remove the clutch pressure plate and the clutch disc.

Installation

NOTE: Clean the clutch pressure plate and flywheel with a commercial alcohol-based solvent so surfaces are free from oil film.
Do not use cleaners with a petroleum base. Do not immerse the clutch pressure plate in the solvent.





1. Position the clutch disc on the flywheel.
^ Using the special tool, align the clutch disc.





2. NOTE: If reusing the clutch pressure plate, align the plate using the marks made during removal.

Using the special tool, align the clutch pressure plate and install it on the dowels.
^ Install the bolts in the sequence shown.
^ Remove the special tool.





3. NOTE: Before installing the transmission, the ball stud, the clutch release lever and the input shaft must be cleaned and lubricated with grease.

Install the transmission.