Diesel Data: Automotive Repair

Harmonic Balancer - Crankshaft Pulley: Service and Repair

Crankshaft Pulley





Special Tool(s)

Removal
1. Remove the drive belt.
2. Raise and support the vehicle.





3. Remove the bolt.





4. Using the special tool, remove the crankshaft pulley.

Installation





1. NOTE: The crankshaft pulley must be installed within four minutes of applying the sealant.

Apply sealant to the woodruff key slot on the crankshaft pulley.





2. Using the special tool, install the crankshaft pulley.





3. Install the washer and the bolt. Tighten the bolt in four stages.
^ Stage 1: Tighten the bolt to 90 Nm (66 ft. lbs.).
^ Stage 2: Loosen the bolt one full turn.
^ Stage 3: Tighten the bolt to 50 Nm (37 ft. lbs.).
^ Stage 4: Tighten the bolt an additional 90 degrees.
4. Lower the vehicle.
5. Install the drive belt.