Diesel Data: Automotive Repair

Solenoid Body Assembly

Solenoid Body Assembly





Material

Removal and Installation
1. With the vehicle in PARK, position it on a hoist.

Part 1 Of 2:




Part 2 Of 2:





2. Remove the parts in the order indicated in the illustration and table.
3. To install, reverse the removal procedure.
4. Fill the transmission to the correct level.
5. Verify that the shift cable is adjusted correctly.

Item 2: Heated Oxygen Sensor (H02S) Electrical Connector Removal Note





1. Disconnect the H02S connector and remove the sensor wire retaining clip from the right side of the transmission pan rail.

Item 3: H02S Electrical Connector Retainer Removal Note





1. Remove the H02S connector from the front of the transmission pan rail.

Item 13: Solenoid Body O-Ring Seals Installation Note





1. Install new O-ring seals on the solenoid body connector. Lubricate the O-ring seals with clean automatic transmission fluid.

Items 10 and 11: Solenoid Body Screws Installation Note





1. CAUTION: Inspect the transmission case bore to make sure it is free of foreign material and not damaged. If it is damaged, transmission leak may occur.

Install the solenoid body. Tighten the screws in sequence shown.

Item 6: Transmission Fluid Pan Installation Note





1. Install the transmission fluid pan and gasket and loosely install the screws.

Item 5: Transmission Fluid Pan Screws Installation Note





1. Tighten the screws in a crisscross sequence.

Item 4: Solenoid Body Harness Electrical Connector Installation Note





1. CAUTION: Damage will occur to the solenoid body assembly if the screw is tightened above the specification.

NOTE: Always install new O-ring seals on vehicle harness connector.

NOTE: Clean the area around connector to prevent contamination of the solenoid body connector.

NOTE: Use petroleum jelly to lubricate the O-ring seals to aid in the installation process.

Install and lubricate new O-ring seals on the transmission connector and connect the connector.

Item 3: H02S Electrical Connector Retainer Installation Note





1. Install the H02S connector from the front of the transmission pan rail.

Item 2: H02S Electrical Connector Installation Note





1. Connect the H02S connector and install the sensor wire retaining clip to the right side of the transmission pan rail.