Diesel Data: Automotive Repair

Inspection and Verification

INSPECTION AND VERIFICATION

1. Verify the customer concern.
2. Visually inspect for obvious signs of electrical damage.

VISUAL INSPECTION CHART

Electrical
- Circuitry
- Key-in-ignition warning switch
- Instrument cluster
- Smart junction box (SJB)

3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
4. If the concern remains after the inspection, connect the diagnostic tool to the data link connector located beneath the instrument panel and select the vehicle to be tested from the diagnostic tool menu. If the diagnostic tool does not communicate with the vehicle:
- check that the program card is correctly installed.
- check the connections to the vehicle.
- check the ignition switch position.

5. If the diagnostic tool still does not communicate with the vehicle, refer to the diagnostic tool operating manual.
6. Carry out the diagnostic tool data link test. If the diagnostic tool responds with:
- CAN or ISO circuit fault; all electronic control units no response/not equipped, refer to Information Bus (Module Communications Network).
- No response/not equipped for the instrument cluster, refer to Instrument Panel, Gauges and Warning Indicators. For the smart junction box (SJB), refer to Body Control Systems (Multifunction Electronic Control Module).
- System passed, retrieve and record the continuous diagnostic trouble codes (DTCs), erase the continuous DTCs, and carry out self-test diagnostics for the instrument cluster and for the SJB.

7. NOTE: If continuous DTCs are recorded and the symptom is not present when carrying out the pinpoint tests, an intermittent concern may be the cause. Always check for loose connections and corroded terminals.

If the DTCs retrieved are related to the concern, go to the Instrument Cluster Diagnostic Trouble Code (DTC) Index or the Smart Junction Box (SJB) Diagnostic Trouble Code (DTC) Index. Trouble Code Diagnostic Charts - Warning Devices

8. If no DTCs related to the concern are retrieved, GO to Symptom Chart. Diagnosis By Symptom - Warning Devices

CAUTION: Electronic modules are sensitive to electrostatic discharges. If exposed to these charges, damage may result.