Diesel Data: Automotive Repair

EGR Tube: Service and Repair

EXHAUST GAS RECIRCULATION (EGR) SYSTEM MODULE TUBE

Exploded View


4.0L SOHC Engine (Part 1):






4.0L SOHC Engine (Part 2):






5.4L 4V Engine (Part 1):






5.4L 4V Engine (Part 2):






Removal and Installation

Vehicles with 5.4L 4V engine
1. Remove the battery tray.

All vehicles
2. Disconnect the EGR system module tube-to-EGR system module fitting.
- To install, tighten to 39 Nm (29 lb-ft) (4.0L SOHC).
- To install, tighten to 42 Nm (31 lb-ft) (5.4L 4V).

3. Disconnect the EGR system module tube-to-exhaust manifold fitting and remove the tube.
- To install, tighten to 39 Nm (29 lb-ft) (4.0L SOHC).
- To install, tighten to 42 Nm (31 lb-ft) (5.4L 4V).

4. To install, reverse the removal procedure.