Diesel Data: Automotive Repair

Bell Housing: Service and Repair




Clutch Housing









Disassembly

1. Remove and discard the clutch housing input shaft bearing retainer bolts and remove clutch housing input shaft bearing retainer.





2. By lightly tapping, remove and discard the clutch housing input shaft bearing.

3. Break the lube feed tubes off the clutch housing output shaft bearings and discard.





4. NOTE: If the clutch housing output shaft bearing is broken, use the next size larger special tool.

NOTE: The clutch housing output shaft bearing 1 is shown, the clutch housing output shaft bearing 2 is similar.

Using the special tool, remove the 2 clutch housing output shaft bearings.





5. Using the special tools, remove the clutch housing differential bearing race and shim.





Assembly

1. NOTE: If new differential bearings, differential, clutch housing or transaxle case are installed refer to the Differential Shim Selection Differential Shim Selection.

Install the clutch housing differential bearing shim.





2. Using the special tools, install the clutch housing differential bearing race.





3. NOTE: The clutch housing output shaft bearing 1 is shown, the clutch housing output shaft bearing 2 is similar.

Install the new lube feed tubes and position the clutch housing output shaft bearings into the clutch housing.





4. NOTE: The clutch housing output shaft bearing 1 is shown, the clutch housing output shaft bearing 2 is similar.

Using the special tool, install the 2 clutch housing output shaft bearings.





5. Using the special tools, install the new clutch housing input shaft bearing.





6. Install the clutch housing input shaft bearing retainer and the new clutch housing input shaft bearing retainer bolts.
- Tighten to 11 Nm (97 lb-in).