Diesel Data: Automotive Repair

Fuel Tank: Service and Repair




Fuel Tank Replacement

1. Remove the fuel tank unit Fuel Tank Unit Removal/Installation, then drain the fuel tank Service and Repair.

2. Raise the vehicle on a lift.

3. Remove the EVAP canister Service and Repair.

4. Remove the cover (A) and the fuel tank guard (B).





5. 4WD model: Remove the propeller shaft .

6. Remove the exhaust pipe.

7. Disconnect the hoses (C). Slide back the clamps, then twist the hoses as you pull to avoid damaging them.

8. Place a jack or other support under the tank (D).

9. Remove the strap bolts and the straps (E).

10. Remove the fuel tank.

11. Install the parts in the reverse order of removal.