Water Outlet Removal/Installation

Water Outlet Removal and Installation

1. Drain the engine coolant Service and Repair.

2. Disconnect the breather pipe (A), then remove the air flow tube (B).

NOTE: When tightening the screw of the hose band (C), align the edge of the hose band (D) with the mark (E) painted on the hose band. If you tighten the screw over the mark, replace the hose band.






3. Disconnect the upper radiator hose (A), the heater hose (B), and the water bypass hose (C).






4. Remove the intake manifold Service and Repair.

5. Remove the connecting pipe mounting bolts (A), then remove the connecting pipe (B).






6. Disconnect the engine coolant temperature (ECT) sensor 1 connector (A), then remove the water outlet (B).





7. Install the water outlet with a new O-ring (C).

8. Install the other parts in the reverse order of removal.

9. Refill the radiator with engine coolant, and bleed the air from the cooling system Service and Repair.

10. Clean up any spilled engine coolant.