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Engine Installation




Engine Installation

Special Tools Required

- Universal Lifting Eyelet 07AAK-SNAA120
- Engine Hanger Adapter VSB02C000015
- Subframe Adapter VSB02C000016
- CR-V Engine Hanger Adapter VSB02C000032
- Engine Support Hanger, A and Reds AAR-T1256
*Available through the Honda Tool and Equipment Program, 888-424-6857.

1. Install the engine mount brackets and the accessory brackets, and tighten their bolts to the specified torque.






2. Raise the vehicle on the lift, and position the engine/transmission under the vehicle. Lower the vehicle and attach the universal lifting eyelet (07AAK-SNAA120) and transmission hanger to the chain hoist, then lift the engine into position.

NOTE: Reinstall the mounting bolts/support nuts in the sequence given in the following steps. Failure to follow this sequence may cause excessive noise and vibration, and reduce engine mount life.






3. K24Z6 engine: Remove the bolts securing the install pipe component mounting bolts (A).






4. K24Z6 engine: Remove the bolt the securing the connector bracket (A) from the engine block.






5. Attach the engine hanger adapter (VSB02C000015) to the threaded hole (A) in the cylinder head.






6. Remove both lids (A) from the cowl cover. Position the engine hanger adapters (VSB02C000032) over the damper flange nuts.






7. Install the engine support hanger (AAR-T1256), onto the vehicle as shown, and attach the hook to the slotted hole in the hanger adapter. Tighten the wing nut (A) by hand and lift and support the engine/transmission.

NOTE:

- Be careful when working around the windshield.
- Be careful not to damage the hood opener cable when installing the engine support hanger at the front bulkhead.





8. Loosen the upper torque rod mounting bolt (A).






9. Tighten the new side engine mount bracket mounting bolt and nut.






10. Remove the chain hoist.

11. Remove the universal lifting eyelet (07AAK-SNAA120).






12. Remove the transmission hanger bracket (A) and the washer (B).






13. Install the transmission mount bracket (A), then install the ground cable (B).






14. Install the transmission mount, then tighten the transmission mount stiffener mounting bolts (A) and the new transmission mount mounting bolts (B).





15. Tighten the new bolt and nuts (C).

16. Raise the vehicle on the lift.

17. Using the subframe adapter (VSB02C000016) and a transmission jack, raise the subframe up to body.





18. Loosely install the new 14 x 1.5 mm bolts (A).

19. Align all reference marks (A) on the front subframe (B) with the body, then tighten the bolts on the front subframe to the specified torque.






20. Tighten the new subframe mounting bolts (A) on both sides.






21. Install the lower torque rod, then tighten the new lower torque rod mounting bolts in the numbered sequence shown.






22. Lower the vehicle on the lift.

23. Remove the engine support hanger from the vehicle, and the adapter from the cylinder head. Install the connector bracket (K24Z6 engine).

24. Tighten the upper torque rod mounting bolt.






25. Raise the vehicle on the lift.

26. Install the ATF cooler hose Service and Repair.

27. Install the A/C compressor (A), then connect the A/C compressor clutch connector (B).






28. Install the bolts securing the left steering gearbox mounting bracket.






29. Install the bolts securing the right steering gearbox mounting bracket.






30. Install the power steering fluid line bracket (A) and secure the hose with the hose clamps (B).






31. 4WD model: Install the propeller shaft Propeller Shaft Installation.

32. Install a new set ring on the end of each driveshaft, then install the front driveshafts Front Driveshaft Installation. Make sure each ring "clicks" into place in the differential and intermediate shaft.

33. Connect the lower arms to the knuckles Front Lower Arm Removal/Installation.

34. Connect the stabilizer links to the stabilizer bar Front Stabilizer Link Removal/Installation.

35. Install the shift cable Automatic Transmission Installation.

36. Install the TWC.

- K24Z6 engine Under-Floor TWC Removal/Installation

37. Install the front splash shield Front Splash Shield Replacement.

38. Lower the vehicle on the lift.

39. Install the heater hoses (A).

K24Z1 engine





K24Z6 engine





40. Remove the front bulkhead, then install the radiator Radiator Replacement.

41. Install the power steering pump (A), then install the power steering hose to the clamp (B).






42. Install the drive belt Testing and Inspection.

43. Connect the fuel feed hose (A), then install the quick-connect fitting cover (B).

- K26Z1 engine
- K26Z6 engine Fuel Line/Quick-Connect Fitting Installation

K24Z1 engine





K24Z6 engine





44. Install the install pipe component (K24Z6 engine) (A), then install the EVAP canister hose (B) and the brake booster vacuum hose (C).

K24Z1 engine





K24Z6 engine





45. Install the PCM bracket (A), then install the harness clamp (B).






46. Connect the PCM connectors (A) and the engine wire harness connector (B).





47. Install the harness clamps (C).

48. Install the PCM (A), then install the PCM cover (B).






49. Connect the battery cables (A) to the under-hood fuse/relay box.





50. Connect the harness connector (B), and install the harness clamp (C).

51. Install the ground cable (A) and the harness clamp (B).






52. Install the air cleaner.

- K24Z6 engine Service and Repair

53. Install the air intake duct.

- K24Z6 engine Removal and Replacement

54. Install the front wheels.

55. Do the battery installation procedure Removal and Replacement.

56. Refill the engine with the engine oil.

57. Refill the transmission with ATF ATF Replacement.

58. Move the shift lever to each gear, and verify that the A/T gear position indicator follows the transmission range switch.

59. Inspect for fuel leaks: Turn the ignition switch to ON (II) (do not operate the starter) so the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation three times, then check for fuel leakage at any point in the fuel line.

60. Refill the radiator with engine coolant, and bleed the air from the cooling system Service and Repair.

61. Do the PCM reset procedure.

- K24Z1 engine Initial Inspection and Diagnostic Overview
- K24Z6 engine

62. Do the CKP pattern clear/CKP pattern learn procedure.

- K24Z1 engine Initial Inspection and Diagnostic Overview
- K24Z6 engine

63. Inspect the idle speed.

- K24Z6 engine Testing and Inspection

64. Inspect the ignition timing. Testing and Inspection

65. Check the wheel alignment Service and Repair.

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