Ball Joint Boot Inspection/Replacement

Ball Joint Boot Inspection/Replacement

Special Tools Required

- Bearing Driver Attachment, 40 mm 07GAF-SE00200

1. Check the ball joint boot for weakness, damage, cracks, and inner boot grease leaks.

NOTE:

- If the ball joint boot is damaged with grease leaks, replace the appropriate part as an assembly.
- If the ball joint boot is soft and cracked without grease leaks, go to step 2 Ball Joint Boot Inspection/Replacement. Replace the appropriate ball joint boot.

2. Remove the lower ball joint Ball Joint Removal.

3. Remove the ball joint boot (A).

NOTE: Be careful not to damage the mating surface with ball joint boot of ball joint housing (B).





4. Pack the interior and lip (C) of a new ball joint boot with grease. Keep the grease off of the ball joint boot-to-lower arm mating surfaces (D).

NOTE: When the ball joint boot and the grease are bundled, use the bundled grease.

5. Pack fresh grease into the base (E). Do not let dirt or other foreign materials get into the ball joint boot.

6. Install the ball joint boot (A) using the tie-rod boots driver by hand. the ball joint boot must not have a gap at the ball joint boot installation sections (B).

NOTE:

- Press the ball joint boot on a clean shop towel.
- After installing, the ball joint boot on the ball joint, then squeeze it gently to force out any air, then wipe the grease off the tapered portion of the ball joint pin (C).
- After installing the ball joint boot , check the ball pin tapered section for grease contamination, and wipe it if necessary.





7. Install the lower ball joint Ball Joint Removal.