Intermediate Shaft Reassembly

Intermediate Shaft Reassembly

Exploded View





Special Tools Required

- Driver Handle, 15 x 135L 07749-0010000
- Oil Seal Driver Attachment 07NAD-P200100
- Bearing Driver Attachment, 35 mm I.D. 07746-0030400
- Oil Seal Driver, 65 mm 07JAD-PL90100

NOTE: Refer to the Exploded View, as needed during this procedure.

1. Clean the disassembled parts with solvent, and dry them with compressed air.

NOTE: Do not wash the rubber parts with solvent.

2. Press a new intermediate shaft bearing (A) into the bearing support (B) using the 15 x 135L driver handle (C), the oil seal driver attachment (D), and a press.






3. Install the internal snap ring (A) in the groove (B) of the bearing support.






4. Press the intermediate shaft (A) into the shaft bearing (B) using the 35 mm attachment (C), and a press.






5. Install the external snap ring (A) in the groove of the intermediate shaft (B).






6. Install a new outer seal (A) into the bearing support (B) using the 65 mm oil seal driver (C) and a press. Press in the seal until the surface of the bearing support end.






7. Install the heat shield (A), then two mounting bolts (B) on a bearing support (C).