Diesel Data: Automotive Repair

Transfer Assembly Installation




Transfer Assembly Installation

1. Clean the areas where the transfer assembly contacts the transmission with solvent, and dry with compressed air. Then apply transmission fluid to the seal contact area.

2. Install a new O-ring (A) on the transfer assembly (B).





3. Install the dowel pin (C) in the transfer housing.

4. Install the one bolt (D) part-way in the rear lower of the transfer housing, and install the transfer assembly on the transmission.

5. Install the propeller shaft (A) to the transfer companion flange (B) by aligning the reference mark (C).






6. Install the three-way catalytic converter (K24Z1 engine) or the under-floor three-way catalytic converter (K24Z6 engine) with the bolts, new self-locking nuts, and new gaskets (A).






7. Connect the A/F sensor connector (K24Z1 engine) and the secondary HO2S connector.






8. K24Z1 engine: Install the A/F sensor harness and the secondary HO2S harness in the harness clamps.

K24Z6 engine: Install the secondary HO2S harness in the harness clamp.





9. Refill the transmission with ATF ATF Replacement.