Diesel Data: Automotive Repair

Transfer Assembly Removal




Transfer Assembly Removal

1. Shift the transmission into N.

2. Raise the vehicle on a lift, and make sure it is supported securely.

3. Remove the drain plug (A), and drain the automatic transmission fluid (ATF).





4. Reinstall the drain plug with a new sealing washer (B).

5. Disconnect the A/F sensor connector (K24Z1 engine) and the secondary HO2S connector.






6. K24Z1 engine: Remove the A/F sensor harness and the secondary HO2S harness from the harness clamps.

K24Z6 engine: Remove the secondary HO2S harness from the harness clamp.






7. Remove the three-way catalytic converter (K24Z1 engine) or the under-floor three-way catalytic converter (K24Z6 engine).






8. Make a reference mark (A) across the propeller shaft (B) and the transfer companion flange (C).





9. Separate the propeller shaft from the transfer companion flange.

10. Remove the transfer assembly mounting bolts (A) (4), and pull out the bolt (B) to the limit of travel.





11. Remove the transfer assembly (C) and the dowel pin (D) from the transmission.