Diesel Data: Automotive Repair

Condenser HVAC: Service and Repair




A/C Condenser Replacement

1. Recover the refrigerant with a recovery/recycling/charging station A/C Refrigerant Recovery.

2. Remove the front bumper; '07-08 models, '09-11 models Removal and Replacement.

3. Remove the bolts, then disconnect the discharge line (A) and the A/C condenser line (B) from the A/C condenser. Plug or cap the lines immediately after disconnecting them to avoid moisture and dust contamination.






4. Remove the bolts and mounting brackets (A), then remove the A/C condenser (B) by lifting it up. Be careful not to damage the radiator and A/C condenser fins when removing the A/C condenser.





5. Install the A/C condenser in the reverse order of removal, and note these items:

- If you're installing a new A/C condenser, add refrigerant oil (DENSO ND-OIL 8) Service and Repair.
- Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the correct O-rings for HFC-134a (R-134a) to avoid leakage.
- Immediately after using the oil, reinstall the cap on the A/C container, and seal it to avoid moisture absorption.
- Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil contacts the paint, wash it off immediately.
- Be careful not to damage the radiator or the A/C condenser fins when installing the A/C condenser.
- Charge the system A/C System Charging.