Diesel Data: Automotive Repair

Transfer Assembly Disassembly (M/T)




Transfer Assembly Disassembly

Exploded View





Special Tools Required

- Holder Handle 07JAB-001020B
- Companion Flange Holder 07RAB-TB4010A or 07RAB-TB4010B

1. Remove the transfer holder assembly (A) from the transfer housing (B), then remove the 10 x 20 mm dowel pin (C) and O-ring (D).






2. Cut the stake of the transfer output shaft locknut using a chisel. Keep all of the chiseled particles out of the transfer output shaft.






3. Securely clamp the transfer housing (A) in a beach vise (B) with wood blocks.





4. Install the holder handle (C) and the companion flange holder (D) on the companion flange, then loosen the transfer output shaft locknut.

5. Remove the holder handle and the companion flange holder from the companion flange.

6. Remove the transfer output shaft locknut (A), the conical spring washer (B), the back-up ring (C), the O-ring (D), and the companion flange (E).






7. Remove the transfer output shaft (A), then remove the transfer spacer (B) from the transfer output shaft.






8. Remove the oil seal (A) and the 50.3 mm tapered roller bearing (B) from the transfer housing (C).