Diesel Data: Automotive Repair

Luggage / Roof Rack Frame: Service and Repair




Roof Rail Replacement

Special Tools Required

- KTC Trim Tool Set SOJATP2014
*

For Some Models

NOTE:

- Take care not to scratch the covers, the roof rail, or the body.
- Use the appropriate tool from the KTC trim tool set to avoid damage when removing components.
- When using a flat-tip screwdriver, wrap it with protective tape to prevent damage.

1. Remove the front cover (A) and the rear cover (B) by sliding them in the direction shown while pushing the spring plate (C) through the hole in each bracket (D) with a flat-tip screwdriver.

Front





Rear





2. Remove the roof rail (A) and the center bracket (B).

1. Pry the notch (C) with a trim tool, then remove the roof rail bar cap (D).

2. Remove the nuts (E) with a TORX T30 bit, from the front bracket (F) and the rear bracket (G).

3. Remove the bolts (H) with a TORX T30 bit, then remove the roof rail.

4. Remove the center cover (I). Remove the nuts (J), with a TORX T30 bit.





3. Install the roof rail in the reverse order of removal, and make sure the front and rear covers are snapped tightly into place.