Diesel Data: Automotive Repair

Condenser HVAC: Service and Repair




A/C Condenser Replacement

'08-10 Models

1. Recover the refrigerant with a recovery/recycling/charging station A/C Refrigerant Recovery.

2. Remove the front bumper Front Bumper.

3. Remove the bolts, then disconnect the discharge hose (A) from the A/C condenser.






4. Remove the bolt, then disconnect the receiver line (A) from the A/C condenser.






5. Remove the bolts and the A/C condenser upper mount brackets (A).






6. Remove the A/C condenser (A) by lifting it up. Be careful not to damage the radiator and A/C condenser fins when removing the A/C condenser.





7. Install the A/C condenser in the reverse order of removal, and note these items:

- If you're installing a new A/C condenser, add refrigerant oil (DENSO ND-OIL 8) A/C Refrigerant Oil Replacement (Without Climate Control).
- Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the correct O-rings for HFC-134a (R-134a) to avoid leakage.
- Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture absorption.
- Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil contacts the paint, wash it off immediately.
- Charge the system A/C System Charging.