Intermediate Shaft Reassembly

Intermediate Shaft Reassembly

Exploded View





Special Tools Required

- Driver Handle, 15 x 135L 07749-0010000
- Fork Seal Driver, 39.2 x 49.5 x 15 mm 07947-4630100
- Support Base 07965-SD90100
- Oil Seal Driver Attachment, 58 mm 07JAD-PH80101
- Installer Attachment 40 mm 07LAD-PW50601
- Support Base Attachment 07LAF-SM40300

NOTE: Refer to the Exploded View, as needed, during this procedure.

1. Clean the disassembled parts with solvent, and dry them with compressed air.

NOTE: Do not wash the rubber parts with solvent.

2. Press a new intermediate shaft bearing (A) into the bearing support (B) using the 15 x 135L driver handle (C), the oil seal driver attachment (D), and a press.






3. Install the internal snap ring (A) into the groove (B) of the bearing support.






4. Press the intermediate shaft (A) into the shaft bearing (B) using the 39.2 x 49.5 x 15 mm fork seal driver (C) and a press.






5. Install the external snap ring (A) into the groove of the intermediate shaft (B).






6. Install a new outer seal (A) into the bearing support (B) using the 40 x 50 mm attachment (C), the support base attachment (D), the support base (E), and a press. Press in the seal until it is 00.2 mm
(00.008 in) below the surface of the bearing support.






7. Install the heat shield (A).