Heater Core Case: Service and Repair

Heater Unit/Core Replacement

SRS components are located in this area. Review the SRS component locations Locations and the precautions and procedures Service and Repair before doing repairs or service.

1. Do the battery terminal disconnection procedure Procedures.

2. Disconnect the front receiver line and front suction line from the front evaporator core Service and Repair.

3. When the engine is cool, drain the engine coolant from the radiator Service and Repair.

4. From under the hood, slide the hose clamps (A) back. Disconnect the inlet heater hose (B) and the outlet heater hose (C) from the heater unit. Note the layout of the hose.

Engine coolant will run out when the hoses are disconnected; drain it into a clean drip pan. Be sure not to let coolant spill on the electrical parts or the painted surfaces. If any coolant spills, rinse it off immediately.






5. Remove the mounting nuts from the heater unit. Take care not to damage or bend the fuel lines or the brake lines, etc.





6. Remove the dashboard Dashboard Replacement.

7. Disconnect the connector (A) from the front blower motor. Remove the wire harness clips (B).






8. Disconnect the connectors (A) from the front mode control motor, the passenger's air mix control motor (with climate control), the recirculation control motor, and the front power transistor. Remove the wire harness clips (B).






9. Disconnect the connectors (A) from the air mix control motor and the front evaporator temperature sensor. Remove the wire harness clips (B) and the wire harness (C).






10. Turn over the carpet. Remove the clip (A) and remove the rear heater duct (B).






11. Remove the mounting nuts and bolts. Slide the blower-heater unit (A) back, then remove the drain hose (B) and the blower-heater unit.






12. Remove the self-tapping screws and the passenger's heater duct (A). Remove the self-tapping screws and the expansion valve cover (B). Remove the self-tapping screw and the front heater core cover (C). Remove the self-tapping screws, the heater pipe brackets (D), the grommets (E), and carefully pull out the front heater core (F).





13. Install the front heater core, and the front evaporator core in the reverse order of removal.

14. Install the heater unit in the reverse order of removal, and note these items:

- Do not interchange the inlet and the outlet heater hoses.
- Install the inlet and the outlet hose clamps securely.
- Refill the cooling system with engine coolant Service and Repair.
- Make sure that there is no coolant leakage.
- Make sure that there is no air leakage.
- Refer to the front evaporator core replacement Service and Repair.

NOTE: Part of battery terminal reconnection procedure.

15. Do the battery terminal reconnection procedure Procedures.