Diesel Data: Automotive Repair

Harmonic Balancer - Crankshaft Pulley: Service and Repair




Crankshaft Pulley Removal and Installation

Special Tools Required

- Holder Handle 07JAB-001020B
- Holder Attachment, 50 mm, Offset 07MAB-PY3010A
- Socket, 19 mm 07JAA-001020A

Removal

1. Raise the vehicle on the lift.

2. Remove the right front wheel.

3. Remove the front splash shield Front Splash Shield Replacement.

4. Remove the drive belt Service and Repair.

5. Hold the pulley with the holder handle (A) and the holder attachment, 50 mm, offset (B).





6. Remove the bolt with a heavy duty socket, 19 mm (C) and a breaker bar, then remove the crankshaft pulley.

Installation

1. Remove any oil and clean the crankshaft pulley (A), the timing belt guide plate (B), the timing belt drive pulley (C), the crankshaft (D), the crankshaft pulley bolt (E), and the washer (F). Lubricate with new engine oil as shown.






2. Install the crankshaft pulley, and tighten the bolt. Do not use an impact wrench.

1. Hold the pulley with the holder handle (A) and the holder attachment, 50 mm, offset (B). Tighten the bolt to 65 Nm (6.6 kg-m, 48 lb-ft) with a torque wrench and a socket, 19 mm (C).

2. Mark the bolt head (D) and the crankshaft pulley (E) as shown, then tighten the bolt an additional 60 ° (The mark on the bolt head lines up with the mark on the crankshaft pulley).









3. Install the drive belt Service and Repair.

4. Install the front splash shield Front Splash Shield Replacement.

5. Install the right front wheel.