Diesel Data: Automotive Repair

Condenser HVAC: Service and Repair

1. Recover the refrigerant, refer to Heating and Air Conditioning/Service and Repair.
2. Disconnect the A/C pressure switch 2P connector, then remove the receiver line A.

Removal Of The Discharge Line From Condenser:




3. Disconnect the discharge line from the condenser.

CAUTION: Cap the open fittings immediately to keep moisture and dirt out of the system.

Upper Radiator Support Removal:




4. Remove the two bolts and A/C hose bracket.
5. Remove the four bolts and radiator upper mount brackets.

Condenser Removal:




6. Remove the two mounting bolts, then lift out the condenser as shown.

CAUTION: Do not damage the radiator and condenser fins when removing the condenser.

7. Install in the reverse order of removal, and:
- If you're installing a new condenser, add refrigerant oil (SP-10: P/N 38899-P13-003), refer to Heating and Air Conditioning/Specifications/Capacity.
- Replace 0-rings with new ones at each fitting, and apply a thin coat of refrigerant oil (SP-10: P/N 38899-P13-003) before installing them.
NOTE: Be sure to use the right 0-rings for R-134a to avoid leakage.
- Be sure to install the condenser mount cushions securely into the holes.
- Charge the system, refer to Heating and Air Conditioning/Service and Repair, then test its performance, refer to Heating and Air Conditioning/Testing and Inspection/Procedures.