Reassembly

1. Install the thrust washer, needle bearing, 1st gear, friction damper, synchro ring, and synchro spring.

NOTE: Reassemble the 1st gear and friction damper before installation.





2. Install the 1st/2nd synchro hub by aligning the friction damper fingers with 1st/2nd synchro hub grooves.





3. Install the friction damper on the spacer using the special tools and a press as shown.





4. Install the needle bearing and the ball bearing using a special tool and a press as shown.
5. Install the spring washer.
6. Securely clamp the countershaft assembly in a bench vise with wood blocks.





7. Tighten the new locknut to the correct torque, then stake the locknut tab into the groove.