Diesel Data: Automotive Repair

Clearance Inspection





1. Measure the clearance between the 1st gear and thrust washer.





2. If the clearance exceeds the service limit, measure the thicknesses of 1st gear and thrust washer.
- If the thicknesses of 1st gear and thrust washer are less than the standard, replace with a new one.
- If the thicknesses of 1st gear and thrust washer are within the standard, replace the 1st/2nd synchro hub with a new one.





3. Measure the clearance between the 2nd gear and 3rd gear.





4. If the clearance exceeds the service limit, measure the thicknesses of 2nd gear and spacer.
- If the thicknesses of 2nd gear and spacer are less than the standard, replace with a new one.
- If the thicknesses of 2nd gear and spacer are within the standard, replace the 1st/2nd synchro hub with a new one.