Countershaft: Service and Repair

NOTE:
- Lubricate all parts with ATF during reassembly.
- Inspect the thrust needle bearings and the needle bearings for galling and rough movement.
- Install the conical spring washer, reverse selector hub, reverse selector in the direction shown.

REMOVAL





- Using a hydraulic press and the special tool, press the countershaft out while supporting the 1st gear.

NOTE:
- Place an attachment between the press and countershaft to prevent damage to the shaft.
- Hold onto the countershaft to keep it from falling when pressed clear.


INSTALLATION





1. Align the shaft splines with those on 1st gear, then press the countershaft into the 1st gear with a press.

NOTE:
- Use an attachment between the shaft and the press to prevent damage to the countershaft.
- Stop pressing the countershaft when the 1st gear contacts the final drive gear.

2. Align the shaft splines with those on 3rd gear, then press the countershaft into 3rd gear with the press and the special tool.

NOTE:
- Use an attachment between the shaft and the press to prevent damage to the countershaft.
- Stop pressing the countershaft when 3rd gear contacts 1st gear.