Diesel Data: Automotive Repair

Torque Converter Oil Seal Replacement

TOOL REQUIRED
- 07746-0030100 Driver 40 mm I.D.
- 07JAD-PH80200 Pilot, 26 x 30 mm
- 07749-0010000 Driver
- 07947-6110501 Driver Attachment, 68 mm
- 07JAD-PH80101 Driver Attachment
- Or Equivalent

REMOVAL
1. Remove the differential assembly.





2. Remove the oil seal from the transmission housing.





3. Remove the oil seal from the torque converter housing.

INSTALLATION





1. Install a 2.50 mm (0.098 inch) set ring, 80 mm in transmission housing.

NOTE: Do not install the oil seal yet.





2. Install the differential assembly into the torque converter housing using the special tool as shown.
3. Install the transmission housing and tighten the bolts.





4. Tap on the transmission housing side of the differential assembly with the special tool to seat the differential assembly in the torque converter housing.





5. Measure the clearance between the 80 mm set ring and outer race of the ball bearing in the transmission housing. Standard: 0 - 0.15 mm (0 - 0.006 inch)





6. If the clearance is more than the standard, select a new 80 mm set ring from the following table and install.

NOTE: If the 80 mm set ring-to-ball bearing outer race clearance measured in step 5 is less than the specification, it is not necessary to perform steps 7 and 8.

7. Remove the transmission housing.
8. Replace the 2.50 mm (0.098 inch) 80 mm set ring with the one of the correct thickness selected in step 5.





9. Install the new oil seal flush with the transmission housing using the special tools as shown.





10. Install the new oil seal flush with the torque converter housing using the special tools as shown.