Disassembly

Before disassembling the steering gear, clean gear thoroughly to prevent dirt from entering the unit. During disassemble, carefully note and label components removed from the main gear unit for reference during assembly.

1. Clamp steering gear in vise, then remove tie rod end and locknut.
2. Remove boot bands and tube clamps, then pull boots away from ends of gearbox.
3. Hold rack with suitable wrench and remove rack end.
4. Remove rack locknut and guide screw, then rack guide spring and guide from steering gear.
5. Remove pinion boot and dust seal.
6. Remove 35 mm snap ring securing pinion, then withdraw pinion and bearing assembly.
7. Remove rack, then the rack end bushings from housing.
8. If necessary, use sharp knife to cut down length of gearbox mounting cushion, then remove cushion. Use care not to damage paint on cylinder housing.