Seals and Gaskets: Service and Repair

REMOVAL
1. Remove the differential assembly.





2. Remove the thrust shim from the transmission housing.





3. Remove the oil seal from the transmission housing.





4. Remove the oil seal from the clutch housing.

INSTALLATION





1. Install the differential assembly in the clutch housing using the special tool as shown.





2. Install the thrust shim.

NOTE: Install the same size thrust shim that was removed.

3. Install the transmission housing.

NOTE: Do not apply liquid gasket to the mating surface of the clutch housing.

4. Tighten the transmission housing attaching bolts.





5. Use the special tool to bottom differential assembly in the clutch housing.





6. Measure clearance between thrust shim and outer race of bearing in transmission housing.





7. If the clearance is more than the standard, select a new thrust shim from the following table.

NOTE: If the clearance measured in step 6 is within the standard, go to step 10. Standard: 0-0.10 mm (0.004 inch).

8. Remove the bolts and transmission housing.
9. Replace the thrust shim selected in step 7, then recheck the clearance.
10. Remove the bolts and transmission housing. Apply liquid gasket to the surface of the transmission housing and reassemble.





11. Install the oil seal into the transmission housing using the special tools as shown.





12. Install the oil seal into the clutch housing using the special tools as shown.