Condenser HVAC: Service and Repair

A/C Condenser Replacement

1. Recover the refrigerant with a recovery/recycling/charging station.
2. Remove the splash shield.




3. Remove the bolt and the nut, then disconnect the A/C condenser line (A) and the discharge line (B) from the A/C condenser. Plug or cap the lines immediately after disconnecting them to avoid moisture and dust contamination.
4. Remove the front bumper.




5. Remove the clips and the A/C condenser shroud (A). Remove the bolts, then remove the wire harness clips (B) and the center upper beam (C).




6. Disconnect the A/C condenser fan connector (A), and remove the A/C compressor clutch connector (B) from the A/C condenser fan shroud. Remove the A/C condenser (C) by lifting it up. Be careful not to damage the radiator or the A/C condenser fins when removing the A/C condenser.
7. Install the A/C condenser in the reverse order of removal, and note these items:

- If you're installing a new A/C condenser, add refrigerant oil (SANDEN SP-10).
- Replace the 0-ring with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the correct O-rings for HFC-134a (R-134a) to avoid leakage.
- Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture absorption.
- Do not spill the refrigerant oil on the vehicle; it may damage the paint. If the refrigerant oil contacts the paint, wash it off immediately.
- Be careful not to damage the radiator or the A/C condenser fins when installing the A/C condenser.
- Charge the system.