Diesel Data: Automotive Repair

Removal and Replacement

Alternator Removal and Installation

Removal

1. Make sure you have the anti-theft code for the audio unit, then write down the audio presets.
2. Disconnect the negative cable from the battery.
3. Remove the drive belt.
4. Remove the intake manifold.




5. Disconnect the alternator connector (A), the BLK wire (B) and the harness clamp (C) from the alternator.




6. Remove the lock bolt (A) and the mounting bolt (B), then remove the alternator.

Installation




1. Install the alternator, then loosely install the lock bolt (A) and the mounting bolt (B).
2. Install the drive belt.
3. Adjust the drive belt tension.




4. Connect the alternator connector (A) and the BLK wire (B) by aligning the tab on the terminal (C) and the groove (D) of the terminal insulator, then install the harness clamp (E).
5. Install the intake manifold.
6. Connect the negative cable to the battery.
7. Enter the anti-theft code for the audio unit, then enter the audio presets.
8. Set the clock.