Diesel Data: Automotive Repair

Back Window Glass: Service and Repair

Rear Window Replacement

Removable Hardtop

NOTE:




- To remove and install the rear window, remove the roof from the body.
- Place the roof on padded supports to prevent damage.
- Have an assistant help you remove and install the rear window.
- Familiarize yourself with the glass replacement process.
- Remove the rear window and molding as an assembly. If the molding is damaged, replace it.

Parts Removal

Remove these items, and disconnect the rear window defogger connectors:
- Headliner
- Rear window lower trim




Cutting Positions
Slip piano wire through the adhesive at each position as shown, and pull it back as indicated by the arrows. For the upper portion, cut the adhesive with a utility knife from inside while pushing the rear window out.

Rubber Dams, Fasteners, and Spacers Installation




- Be sure the rubber dams, fasteners, and spacers line up with the alignment marks.
- Attach the upper fastener and lower fastener with adhesive tape.
- Attach the rubber dams and spacers with adhesive tape.

Molding Installation




To attach the molding, apply a light coat of primer to the bottom area on the outside of the rear window, and attach the molding with urethane adhesive.




Fastener (roof side) Installation/Body Primer Application

NOTE:
- Apply body primer to exposed painted surfaces only.
- Attach the lower fasteners with adhesive tape.




Glass Primer and Adhesive Application