Diesel Data: Automotive Repair

Cylinder Head Cover Installation

Cylinder Head Cover Installation
1. Thoroughly clean the head. cover gasket and the groove.
2. Install the head cover gasket (A) in the groove of the cylinder head cover (B).





3. Check that the mating surfaces are clean and dry.
4. Apply liquid gasket, P/N 08717-0004, 08718-0001, 08718-0003, or 08718-0009, evenly to the oil pump mating surface. Install the component within 5 minutes of applying the liquid gasket.





5. Install the cylinder head cover, and tighten the bolts in three steps. In the final step, tighten all the bolts, in sequence, to 9.8 Nm (1.0 kgf-m, 7.2 lbf-ft).





6. Install the dipstick (A) and breather hose (B).





7. Connect the alternator connector (A) and BLK wire (B) to the alternator.





8. Connect the A/C compressor clutch connector (C), and install the harness clamp (D).
9. Install the front harness holder (A) to the bracket, then tighten the four bolts (B) securing the harness holders.





10. Connect the four ignition coil connectors.
11. Install the injector cover.





12. Install the harness cover.