Diesel Data: Automotive Repair

Transmission Removal

Transmission Removal

Special Tools Required
^ 1.8 Support eyelet 07AAK-SNAA400
^ 1.8 Support bolt 07AAKSNAA500
^ Engine support hanger, A & Reds AAR-T-12566 *
^ Front subframe adapter VSB02C000016 *
^ 2006 Civic engine hanger VSB02C000025 *
* These special tools are available through the Honda Tool and Equipment program 1-888-424-6857.

NOTE: Use fender covers to avoid damaging painted surfaces.

1. Make sure you have the anti-theft code for the audio system or the navigation system (if equipped), then write down the audio presets.
2. Remove the cowl cover and under-cowl panel.
3. Disconnect the negative cable from the battery, then disconnect the positive cable.
4. Remove the battery.
5. Remove the air cleaner assembly.
6. Remove the harness clips (A) and the intake air duct (B), then remove the battery base (C) with the coolant reservoir (D).





7. Remove the clutch line bracket (A), then carefully remove the slave cylinder (B) to avoid bending the clutch line.





8. Disconnect the back-up light switch connector (A), then remove the engine harness cover (B) and the harness clips (C).





9. Remove the cotter pins (A) and lock pins (B), shift cable bracket (C), then disconnect the shift cables (D) from the top of the transmission housing. Carefully remove both cables and the bracket together to avoid bending the cables.





10. Disconnect the output shaft (countershaft) speed sensor connector (A).





11. Remove the air cleaner housing bracket (A), and install the support eyelet (B) behind the breather pipe (C) and down to the threaded hole (D) on the cylinder head.





12. Attach the support eyelet (A) to the cylinder head with the support bolt (B). Tighten the bolt by hand.





13. Install the front leg assembly (A), hook (B), and wingnut (C) from an A and Reds engine support hanger (AAR-T-12566) onto the 2006 civic engine hanger. Carefully position the engine hanger on the vehicle, and attach the hook to the slotted hole in the support eyelet (D). Tighten the wingnut by hand to lift and support the engine/transmission assembly.





14. Remove the upper transmission mounting bolt.





15. Remove the transmission mounting bolt (A) and nuts (B), then remove the ground cable (C). Remove the transmission mounting bracket base bolts (D).





16. Remove the stud bolts (A) and the transmission mounting bracket base (B).





17. Raise the vehicle on the lift.
18. Remove the splash shield.





19. Drain the transmission fluid. Reinstall the drain plug with a new sealing washer.
20. Separate the lower arm.
21. Remove the stiffener plates (A) and mounting bracket (B) from the steering gearbox.





22. Remove the steering line brackets (A) and clip (B).





23. Remove the middle subframe mounting bolts (A).





24. Remove the lower torque rod mounting bolts.





25. Note the reference marks (A) on both sides of the subframe that line up with the body (B).





26. Attach the front subframe adapter to the front subframe by wrapping the band over the front subframe and attaching the end of the band to the front subframe adapter with the pin (A).





27. Raise the jack, and line up the slots in the arms with the bolt holes on the corner of the jack base (B), then attach them securely.
28. Remove the front subframe mounting bolts (A) and front subframe (B).





29. Pry the driveshafts inboard joint.
30. Remove the intermediate shaft.
31. Remove the clutch cover (A).





32. Support the transmission with the transmission jack.
33. Remove the lower transmission mounting bolts.





34. Pull the transmission away from the engine until the transmission mainshaft clears the clutch pressure plate.
35. Slowly lower the transmission about 150 mm (6 in.) Check once again that all hoses and electrical wiring are disconnected and free from the transmission, then lower it all the way.
36. Remove the release fork boot (A) from the clutch housing (B).





37. Remove the release fork (C) from the clutch housing by squeezing the release fork set spring (D) with pliers. Remove the release bearing (E).