Diesel Data: Automotive Repair

Intermediate Shaft Installation

Intermediate Shaft Installation

5-speed M/T model (except Si)

1. Install the new set ring (A).





2. Clean the areas where the intermediate shaft contacts the differential thoroughly with solvent or brake cleaner, and dry with compressed air.

NOTE: Do not wash the rubber parts with solvent.

3. Insert the intermediate shaft assembly (A) into the differential until the set ring locks in the groove.





4. Install the flange bolts (A).





5. Install the lower torque rod bracket (A), and tighten the flange bolts in the sequence shown.





6. Install the right driveshaft.
7. Refill the transmission with the recommended transmission fluid.
8. Test-drive the vehicle.

6-speed M/T model (Si)

1. Install the new set ring (A).





2. Clean the areas where the intermediate shaft contacts the differential thoroughly with solvent or brake cleaner, and dry with compressed air.

NOTE: Do not wash the rubber parts with solvent.

3. Insert the intermediate shaft assembly (A) into the differential until the set ring locks in the groove.





4. Install the flange bolt (A) and the two shoulder bolts (B).





5. Install the heat shield cover (A), then tighten the three heat shield cover bolts.





6. Install the right driveshaft.
7. Refill the transmission with the recommended transmission fluid.
8. Test-drive the vehicle.