Engine Removal
Engine RemovalSpecial Tools Required
^ Universal eyelet 07AAK-SNAA120
^ Engine support hanger, A and Reds AAR-T-12566 *
^ Fit engine hanger adapter, VSB02C000026 *
* These special tools are available through the Honda Tool and Equipment Program, 1-888-424-6857.
NOTE:
^ Use fender covers to avoid damaging painted surfaces.
^ To avoid damaging wire and terminals, unplug the wiring connectors carefully while holding the connector portion.
^ Mark all wiring and hoses to avoid misconnection. Also, be sure that they do not contact other wiring or hoses, or interfere with other parts.
1. Make sure you have the anti-theft code for the audio system.
2. Secure the hood in the wide open position (support rod in the lower hole).
3. Relieve the fuel pressure.
4. Disconnect the negative cable from the battery, then disconnect the positive cable.
5. Remove the battery.
6. Remove the air cleaner assembly.
7. Remove the harness clamps (A), then remove the battery base (B).
8. Remove the passenger's dashboard undercover, then disconnect the engine control module (ECM)/powertrain control module (PCM) connectors (A), dashboard wire harness connector (B), and throttle actuator control module connector (C).
9. Loosen the blower unit mounting nuts (A).
10. Remove the harness clamps (A) and grommet (B), then pull the engine wire harness through the bulkhead.
11. Disconnect the starter cable (A) and engine compartment wire harness connector (B).
12. Remove the battery cable (C) from the under-hood fuse/relay box, then remove the cable clamp (D).
13. Remove the engine cover.
14. Disconnect the brake booster vacuum hose (A) and manifold absolute pressure (MAP) sensor connector (B), then remove the harness holder (C).
15. Disconnect the evaporative emission (EVAP) canister purge valve connector (A), throttle body connector (B), water bypass hoses (C) and purge hose (D).
16. Remove the quick-connect fitting cover (A), then disconnect the fuel feed hose (B).
17. M/T model: Remove the shift cables (A). Take care not to bend the cables when removing them. Always replace any kinked cable with a new one.
18. M/T model: Remove the breather tube (A) from the clamp (B), clutch slave cylinder (C) and clutch line bracket mounting bolt (D). Do not operate the clutch pedal once the slave cylinder has been removed.
19. Disconnect the secondary heated oxygen sensor (HO2S) connector (A).
20. With A/C: Remove the drive belt.
21. Remove the radiator cap.
22. Remove the front wheels.
23. Raise the vehicle on the lift to full height.
24. Remove the splash shield.
25. Loosen the drain plug in the radiator to drain the engine coolant.
26. Drain the transmission fluid:
^ Manual transmission.
^ Automatic transmission
27. Drain the engine oil.
28. Remove the three way catalytic converter (TWC) (A).
29. A/T model: Remove the shift cable cover (A).
30. A/T model: Remove the shift cable holder (B), then remove the control lever (C) from the selector control shaft (D).
31. With A/C: Disconnect the A/C compressor clutch connector (A), then remove the A/C compressor (B) without disconnecting the A/C hoses.
32. Disconnect the stabilizer links from the stabilizer bar.
33. Disconnect the suspension lower arm ball joints.
34. Remove the driveshafts. Coat all precision finished surfaces with new engine oil. Tie plastic bags over the driveshaft ends.
35. A/T model: Remove the intermediate shaft from the differential. Coat all precision finished surfaces with new engine oil. Tie plastic bag over the intermediate shaft end.
36. Lower the vehicle on the lift.
37. With A/C: Remove the A/C condenser fan shroud.
38. Remove the radiator fan shroud.
39. A/T model: Disconnect the automatic transmission fluid (ATF) cooler hoses, then plug the ATF cooler hoses and lines.
40. Disconnect the upper radiator hose (A) and the lower radiator hose (B).
41. Disconnect the heater hoses.
42. Install the first universal eyelet (07AAK-SNAA120) to the air cleaner housing bracket.
43. Install the Fit engine hanger adapter (VSB02C000026) to the A and Reds engine support hanger (AAR-T-12566).
44. Install the front leg assemblies (A), hook (B), and wing nut (C) onto the engine support hanger. Carefully position the engine support hanger on the vehicle, and attach the hook to the slotted hole in the universal eyelet. Tighten the wing nut by hand to lift and support the engine/transmission.
45. Raise the vehicle on the lift to full height.
46. Remove the steering gearbox mounting bolts, then remove the steering gearbox bracket.
47. Remove the steering gearbox mounting bolts, then remove the steering gearbox stiffeners.
48. Remove the rear mount mounting bolts.
49. M/T model: Remove the left front transmission mount/bracket assembly.
50. Attach a nylon strap or rope to the body and around the steering gearbox to support it on both sides.
51. Support the front subframe with a jack.
52. Remove the front subframe.
53. Lower the vehicle on the lift.
54. Remove the bolt (A) from the chain case cover, then install the second universal eyelet (07AAK-SNAA120) to the engine.
55. Attach the chain hoist to the engine as shown.
56. Remove the engine support hanger (A).
57. Remove the headlight harness cover.
58. Remove the ground cable (A), then remove the transmission mount bracket (B).
59. Remove the ground cable (A), then remove the side engine mount/bracket assembly (B).
60. Check that the engine/transmission is completely free of vacuum hoses, fuel and coolant hoses, and electrical wiring.
61. Slowly lower the engine/transmission abut 150 mm (6 in.). Check once again that all hoses and electrical wiring are disconnected and free from the engine/transmission, then lower it all the way.
62. Remove the chain hoist from the engine/transmission.
63. Raise the vehicle all the way.
NOTE: Carefully position the A/C compressor and steering gearbox.
64. Remove the engine/transmission from under the vehicle.