Diesel Data: Automotive Repair

General Specifications

Surface Variation

Warpage less than 0.05 mm (0.002 inch) no resurfacing

Warpage between 0.05 mm (0.002 inch) & 0.2 mm (0.008 inch) resurface

Max. resurface limit 0.2 mm (0.008 inch)
Based on a height of 105 mm (4.13 inch).





Cylinder Bore

Diameter A 87.010 - 87.020 mm (3.4256 - 3.4260 in.)

Diameter B 87.000 - 87.010 mm (3.4252 - 3.4256 in.)

Service Limit 87.070 mm (3.4279 in.)

Cylinder-to-Piston Clearance 0.004 - 0.027 mm (0.0002 - 0.0011 in.)

Service Limit 0.04 mm (0.002 in.)

Crankshaft

Main Journal Diameter 54.975 - 55.000 mm (2.1644 - 2.1654 in.)

Rod Journal Diameter 47.975 - 48.000 mm (1.8888 - 1.8898 in.)

End Play 0.10 - 0.35 mm (0.004 - 0.014 in.)

Runout 0.02 mm (0.0008 in.)

Main Bearing

Clearance 0.017 - 0.041 mm (0.0007 - 0.0016 in.)

Service Limit 0.050 mm (0.0020 in.)

Connecting Rod

Small-End Bore Diameter 22.983 - 22.996 mm (0.9048 - 0.9053 in.)

Large-End Bore Diameter 51.0 mm (2.01 in.)

Rod Bearing

Clearance 0.030 - 0.054 mm (0.0012 - 0.0021 in.)

Piston

Dimensions

No Letter 86.993 - 87.006 mm (3.4349 - 3.4254 in.)

Letter B 86.983 - 86.996 mm (3.4245 - 3.4250 in.)

Piston Ring

Ring-to-Groove Clearance

Top 0.045 - 0.090 mm (0.0018 - 0.0035 in.)

Service Limit 0.135 mm (0.005 in.)

Second 0.040 - 0.070 mm (0.0016 - 0.0028 in.)

Service Limit 0.13 mm (0.005 in.)

Ring End Gap

Top 0.25 - 0.35 mm (0.010 - 0.014 in.)

Service Limit 0.60 mm (0.24 in.)

Second 0.60 - 0.75 mm (0.024 - 0.030 in.)

Service Limit 0.90 mm (0.035 in.)

Oil 0.20 - 0.70 mm (0.008 - 0.028 in.)

Service Limit 0.80 mm (0.031 in.)

Crankshaft Pulley

Torque 260 Nm (26.5 kgf-m, 192 ft. lbs.)