Diesel Data: Automotive Repair

DTC Troubleshooting




DTC Troubleshooting: P0721 (9), P0722 (9)

DTC P0721: Problem in Output Shaft (Countershaft) Speed Sensor Circuit

DTC P0722: Problem in Output Shaft (Countershaft) Speed Sensor Circuit (No Signal Input)

NOTE:

- Before you troubleshoot, record all freeze data and any on-board snapshot with the HDS, and review General Troubleshooting Information. How to Troubleshoot A/T Systems

- This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the transmission.

1. Check for proper output shaft (countershaft) speed sensor installation. Output Shaft (Countershaft) Speed Sensor Replacement (A/T)

2. Turn the ignition switch to ON (II).

3. Clear the DTC with the HDS.

4. Raise the front of the vehicle, make sure it is securely supported, and allow the front wheels to rotate freely, or raise the vehicle on a lift.

5. Start the engine, disable the VSA by pressing the VSA OFF switch, run the vehicle with the shift lever in D, with the engine speed above 2,000 rpm for at least 10 seconds. Slow down and stop the wheels.

6. Monitor the OBD STATUS for P0721 or P0722 in the DTCs MENU with the HDS.

Does the HDS indicate FAILED?
YES - Go to step 7.

NO - If the HDS indicates PASSED, intermittent failure, the system is OK at this time. Check for poor connections or loose terminals between the output shaft (countershaft) speed sensor and the PCM. If the HDS indicates NOT COMPLETED, go to step 5.


7. Turn the ignition switch to LOCK (0).

8. Jump the SCS line with the HDS.

9. Disconnect PCM connector C (49P).

10. Check for continuity between PCM connector terminal C44 and body ground, and between terminal C48 and body ground.

Is there continuity?
YES - Go to step 11.

NO - Repair open in the wires between PCM connector terminals C44, C48, and body ground (G101), or repair a poor ground (G101), then go to step 26.






11. Connect PCM connector C (49P).

12. Disconnect the output shaft (countershaft) speed sensor connector.

13. Turn the ignition switch to ON (II).

14. Measure the voltage between output shaft (countershaft) speed sensor connector terminal No. 1 and body ground.

Is there about 5 V?
YES - Go to step 15.

NO - Go to step 21.






15. Measure the voltage between output shaft (countershaft) speed sensor connector terminals No. 2 and No. 3.

Is there about 5 V?
YES - Replace the output shaft (countershaft) speed sensor, Output Shaft (Countershaft) Speed Sensor Replacement (A/T) then go to step 26.

NO - Go to step 16.






16. Turn the ignition switch to LOCK (0).

17. Jump the SCS line with the HDS.

18. Disconnect PCM connector B (49P).

19. Check for continuity between output shaft (countershaft) speed sensor connector terminal No. 2 and body ground.

Is there continuity?
YES - Repair short to body ground in the wire between PCM connector terminal B38 and the output shaft (countershaft) speed sensor, then go to step 26.

NO - Go to step 20.






20. Check for continuity between PCM connector terminal B38 and output shaft (countershaft) speed sensor connector terminal No. 2.

Is there continuity?
YES - Go to step 32.

NO - Repair open in the wire between PCM connector terminal B38 and the output shaft (countershaft) speed sensor, then go to step 26.






21. Turn the ignition switch to LOCK (0).

22. Jump the SCS line with the HDS.

23. Disconnect PCM connector C (49P).

24. Check for continuity between PCM connector terminal C13 and output shaft (countershaft) speed sensor connector terminal No. 1.

Is there continuity?
YES - Go to step 32.

NO - Repair open in the wire between PCM connector terminal C13 and the output shaft (countershaft) speed sensor, then go to step 26.






25. Check for continuity between PCM connector terminal C14 and output shaft (countershaft) speed sensor connector terminal No. 3.

Is there continuity?
YES - Go to step 32.

NO - Repair open in the wire between the output shaft (countershaft) speed sensor connector and PCM connector terminal C14, then go to step 26.






26. Reconnect all connectors.

27. Turn the ignition switch to ON (II).

28. Clear the DTC with the HDS.

29. Start the engine, disable the VSA by pressing the VSA OFF switch, run the vehicle with the shift lever in D at speeds over 12 mph (20 km/h) for at least 10 seconds. Slow down and stop the wheels.

30. Check for Temporary DTCs or DTCs with the HDS.

Is DTC P0721 or P0722 indicated?
YES - Check for poor connections or loose terminals between the input shaft (mainshaft) speed sensor and the PCM, then go to step 1.

NO - Go to step 31.


31. Monitor the OBD STATUS for P0721 or P0722 in the DTCs MENU with the HDS.

Does the HDS indicate PASSED?
YES - Troubleshooting is complete. If any other Temporary DTCs or DTCs were indicated in step 30, go to the indicated DTC's troubleshooting.

NO - If the HDS indicates FAILED, check for poor connections or loose terminals between the input shaft (mainshaft) speed sensor and the PCM, then go to step 1. If the HDS indicates NOT COMPLETED, go to step 29.


32. Reconnect all connectors.

33. Update the PCM if it does not have the latest software, ECM/PCM Update or substitute a known-good PCM. How to Troubleshoot A/T Systems

34. Start the engine, disable the VSA by pressing the VSA OFF switch, run the vehicle with the shift lever in D at speeds over 12 mph (20 km/h) for at least 10 seconds. Slow down and stop the wheels.

35. Check for Temporary DTCs or DTCs with the HDS.

Is DTC P0721 or P0722 indicated?
YES - Check for poor connections or loose terminals between the input shaft (mainshaft) speed sensor and the PCM. If the PCM was updated, substitute a known-good PCM, How to Troubleshoot A/T Systems then go to step 34. If the PCM was substituted, go to step 1.

NO - Go to step 36.


36. Monitor the OBD STATUS for P0721 or P0722 in the DTCs MENU with the HDS.

Does the HDS indicate PASSED?
YES - If the PCM was updated, troubleshooting is complete. If the PCM was substituted, replace the original PCM. Service and Repair If any other Temporary DTCs or DTCs were indicated in step 35, go to the indicated DTC's troubleshooting.

NO - If the HDS indicates FAILED, check for poor connections or loose terminals between the input shaft (mainshaft) speed sensor and the PCM. If the PCM was updated, substitute a known-good PCM, How to Troubleshoot A/T Systems then go to step 34. If the PCM was substituted, go to step 1. If the HDS indicates NOT COMPLETED, go to step 34.