Diesel Data: Automotive Repair

Removal and Replacement




Starter Removal and Installation

Removal

1. Do the battery terminal disconnection procedure. Procedures

2. Remove the coolant reservoir.

3. Remove the intake manifold. Intake Manifold Removal and Installation






4. Remove the dipstick, then remove the dipstick tube (A).

5. Disconnect the oil pressure switch connector (B).






6. Disconnect the starter cable (A) from the B terminal and disconnect the connector (B) from the S terminal.

7. Remove the two bolts securing the starter, then remove the starter from under the vehicle.






Installation

1. Install the starter to the engine. Connect the starter cable (A) and connector (B). Make sure the crimped side of the starter cable terminal faces away from the starter when you connect it.






2. Install the dipstick tube (A) with a new O-ring (B).

3. Connect the oil pressure switch connector (C).






4. Install the coolant reservoir.

5. Install the intake manifold. Intake Manifold Removal and Installation

6. Do the battery terminal reconnection procedure. Procedures

7. Start the engine to make sure the starter works properly.