Diesel Data: Automotive Repair

Tightening Torques and Sequences

Cylinder Head Torque and Sequence

Tighten the cylinder head bolts in sequence to 29 N-m (3.0 kgf-m, 22 lbf-ft). Use a beam-type torque wrench. When using a preset click-type torque wrench, be sure to tighten slowly and do not overtighten. If a bolt makes any noise while you are torquing it, loosen the bolt and retighten it.

Tighten all cylinder head bolts in two steps (90 ° per step). If you are using a new cylinder head bolt, tighten the bolt an extra 90 °.

Tighten the 8 mm bolts (A) to 22 N-m (2.2 kgf-m, 16 lbf-ft).





Intake Manifold and Throttle Body





Use new O-rings and gaskets when reassembling.


Main Bearing Cap Torque and Sequence

Tighten the bearing cap bolts is sequence to 29 N-m (3.0 kgf-m, 22 lbf-ft).






Tighten the bearing cap bolts an additional 60 °.






Tighten the 8 mm bolts in sequence to 22 N-m (2.2 kgf-m, 16 lbf-ft)

Rod Bearing Cap Torque and Sequence

Tighten the connecting rod bolts in sequence to 25 N-m (2.5 kgf-m, 18 lbf-ft).

Tighten the connecting rod bolts an additional 90 °.






Crankshaft Pulley Torque

Tighten the bolt to 260 N-m (26.5 kgf-m, 192 lbf-ft). Do not use an impact wrench.

Hold the pulley with the holder handle (A) and the holder attachment (B).
Tighten the bolt with a torque wrench and a heavy duty 19 mm socket (C).

Oil pump





Exhaust Manifold Torque





Flywheel





Water Pump Torque and Sequence

Install the water pump with a new O-ring (B) in the reverse order of removal.