Diesel Data: Automotive Repair

A/T Housing and Shaft Assembly Removal




A/T Housing and Shaft Assembly Removal

Special Tools Required

- Housing puller 07HAC-PK40102
1. Remove the shift solenoid valve cover (A), the dowel pins (B), the gasket (C), and the harness clamp bracket (D).

2. Disconnect the connectors from the shift solenoid valves, and remove the shift solenoid wire harness (E).

3. Remove the transmission housing mounting bolts (F) (19).






4. Align the spring pin (A) on the selector control shaft (B) with the transmission housing groove (C) by turning the selector control shaft with the detent plate.
NOTE: Do not squeeze the end of the selector control shaft tips together when turning the control shaft.

5. Install the housing puller over the countershaft, then remove the transmission housing.
NOTE: If the top arm of your housing puller is too short, replace it with housing puller arm, 205 mm 07SAC-P0Z0101.

6. Remove the countershaft reverse gear and the needle bearing.

7. Remove the lock bolt securing the shift fork, then remove the shift fork with the reverse selector together.






8. Remove the mainshaft subassembly (A), the countershaft subassembly (B), and the secondary shaft subassembly (C) together. If the reverse selector hub is removed by hand, remove the 4th-5th gear and the needle bearings, and remove the mainshaft subassembly. Then remove the countershaft subassembly and the secondary shaft subassembly together.

9. Remove the differential assembly.