Diesel Data: Automotive Repair

Intake Manifold Removal/Installation




Intake Manifold Removal and Installation

Exploded View





Removal

1. Remove the harness holder mounting bolt, then remove the harness holder (A) from the bracket.





2. Remove the PCV hose (B).

3. Disconnect the EGR valve connector.

4. Remove the dipstick.

5. Remove the intake manifold.






6. Disassemble the intake manifold chamber.

NOTE: Refer to the Exploded View if needed during this procedure.

Installation

1. Reassemble the intake manifold chamber.

NOTE: Refer to the Exploded View if needed during this procedure.

2. Install the intake manifold (A) with new gaskets (B).

NOTE: Tighten the bolts and nuts in a crisscross pattern in three steps, beginning with the inner bolt.





3. Install the dipstick.

4. Connect the EGR valve connector.

5. Install the PCV hose (A) and harness holder (B).