Intake Manifold/Chamber Assembly Removal/Installation

Intake Manifold/Chamber Assembly Removal and Installation

Exploded View





Removal

1. Remove the under-cowl panel Service and Repair.

2. Remove the air cleaner Service and Repair.

3. Remove the engine wire harness connectors and wire harness clamps from the intake manifold chamber.

- Throttle actuator connector
- MAP sensor connector
- EGR valve connector

4. Remove the brake booster vacuum hose (A) and the harness clamp (B).





5. Remove the water bypass hose from the clamp (C).

6. Remove the throttle body (A) without disconnecting the water bypass hoses.






7. Remove the harness holder mounting bolt, then remove the harness holder (A) from the bracket.





8. Remove the PCV hose (B).

9. Remove the dipstick.

10. Remove the intake manifold bracket mounting bolts.






11. Remove the intake manifold/chamber assembly (A) from the cylinder head.





12. Disassemble the intake manifold chamber.

NOTE: Refer to the Exploded View if needed during this procedure.

Installation

1. Reassemble the intake manifold chamber.

NOTE: Refer to the Exploded View if needed during this procedure.

2. Install the intake manifold/chamber assembly (A) with a new gasket (B).

NOTE: Tighten the bolts and nuts in a crisscross pattern in three steps, beginning with the inner bolt.






3. Loosen the intake manifold mounting bracket bolts (A, B), then loosely install the intake manifold mounting bracket bolts (C, D).





4. Tighten the intake manifold bracket mounting bolts in the numbered sequence shown.

5. Install the throttle body (A) with new gasket (B).





6. Install the dipstick.

7. Install the PCV hose (A) and harness holder (B).






8. Install the water bypass hose to the clamp (A).





9. Install the brake booster vacuum hose (B) and the harness clamp (C).

10. Install the engine wire harness connectors and wire harness clamps to the intake manifold chamber.

- Throttle actuator connector
- MAP sensor connector
- EGR valve connector

11. Install the air cleaner Service and Repair.

12. Install the under-cowl panel Service and Repair.