Diesel Data: Automotive Repair

Fuel Filler Hose: Service and Repair




Fuel Fill Pipe Removal/Installation

1. Drain the fuel tank Service and Repair.

2. Remove the fuel fill cap.

3. Remove the left rear wheel.

4. Remove the fuel fill pipe cover (A).






5. Disconnect the quick-connect fittings (A) Fuel Line/Quick-Connect Fitting Removal. On all models except PZEV, disconnect the fuel fill tube (B) from the fuel fill pipe. Slide back the clamp, then twist the hose as you pull to avoid damaging it.

All models except PZEV





PZEV model





6. Remove the fuel fill pipe (C).

7. Install the parts in the reverse order of removal.

NOTE: Before connecting the fuel fill pipe and the quick-connect fitting, check for dirt, and clean it if needed, taking care not to damage the fuel fill pipe and other parts.

8. After installing the parts, measure the clearance (A) between the fuel filler pipe cover (B) and the left rear damper spring outline (C) at a point 5.9 in (150 mm) to 8.2 in (210 mm) from the left rear damper spring lower mount (D). Make sure the clearance (A) is more than 0.81 in (20.7 mm).

NOTE: To measure the clearance, raise the vehicle on a lift.