Diesel Data: Automotive Repair

Resonator: Service and Repair






Intake Air Resonator Removal and Installation

Removal

1. Front Bumper





1. Remove the screws (A), the bolts (B), and the clips (C, D) securing the front bumper (E).





2. Pull out the front bumper (A) from the side spacer (B). Repeat this step on the opposite side.





3. With the help of an assistant, pull out both sides of the front bumper (A) from the upper beam (B).





4. With the help of an assistant, remove the front bumper (A).

2. Battery Terminal - Disconnection





1. Make sure the ignition switch is in LOCK (0).

2. Disconnect and isolate the negative cable and battery sensor (A) from the battery.

NOTE: Always disconnect the negative side first.

3. Disconnect the positive cable (B) from the battery.

3. Battery





1. Remove the battery setting plate (A) and the battery (B).

4. Intake Air Resonator Assembly





1. Remove the intake air pipe.





2. Disconnect the air intake duct tube (A).

3. Remove the intake air resonator (B).

Installation

1. Intake Air Resonator Assembly





1. Install the intake air resonator (A).

2. Connect the air intake duct tube (B).





3. Install the intake air pipe.

2. Battery





1. Install the battery (A) and the battery setting plate (B).

NOTE: Do not deform the battery setting plate by over-tightening the nuts.

3. Battery Terminal - Reconnection





NOTE: If the battery performs abnormally, test the battery.

1. Clean the battery terminals.

2. Connect the positive cable (A) to the battery.

NOTE: Always connect the positive side first.

3. Connect the negative cable and battery sensor (B) to the battery.

4. Apply multipurpose grease to the terminals to prevent corrosion.

4. Front Bumper





1. With the help of an assistant, install the front bumper (A).





2. With the help of an assistant, install both sides of the front bumper (A) to the upper beam (B).





3. Install the front bumper (A) to the side spacer (B). Repeat this step on the opposite side.





4. Install the screws (A), the bolts (B), and the clips (C, D) securing the front bumper (E).