Diesel Data: Automotive Repair

Camshaft Sprocket Removal




Camshaft Sprocket Removal

NOTE: Keep the cam chain away from magnetic fields.

1. Remove the drive belt Service and Repair.

2. Remove the drive belt auto-tensioner Drive Belt Auto-Tensioner Removal/Installation.

3. Remove the cylinder head cover Cylinder Head Cover Removal.

4. Make a reference mark (A) across the camshaft sprocket and the cam chain.






5. Apply new engine oil to the slider surface of the cam chain tensioner slider through the oil return hole in the cylinder head.






6. Remove the cylinder head plug (A).






7. Hold the crankshaft pulley and set a socket wrench (A) on the camshaft sprocket bolt.





8. Remove the maintenance bolt (B), and turn the camshaft clockwise to compress the cam chain tensioner, then install a 6 x 1.0 mm bolt (C) in the bolt hole (D) on the engine block through the maintenance hole and cam chain tensioner (E).

NOTE:

- Turning torque should not exceed 56 Nm (5.7 kg-m, 41 lb-ft) when turning the camshaft.
- Do not turn the camshaft counterclockwise.

9. Hold the camshaft with an open-end wrench, then remove the camshaft sprocket.

NOTE: Hang the cam chain with a wire.