Surge Tank Hose/Pipe Replacement - Outlet
SURGE TANK HOSE/PIPE REPLACEMENT - OUTLETTOOLS REQUIRED
J 43181 Heater Line Quick Connect Release Tool
REMOVAL PROCEDURE
1. Drain the cooling system. Refer to Draining and Filling Cooling System.
2. Disconnect the heater hose quick connect fitting.
2.1. Using the J 43181 disconnect the inlet heater hose from the heater core.
2.2. Install the J 43181 to the heater core outlet pipe.
2.3. Close the tool around the heater core outlet pipe.
2.4. Firmly pull the tool into the quick connect end of the heater hose.
2.5. Firmly grasp the heater hose. Pull the heater hose forward in order to disengage the hose from the heater core.
3. Remove the surge tank outlet hose (3) from the mounting clip (2).
4. Reposition the surge tank outlet hose clamp (3) from the engine (2).
5. Remove the surge tank outlet hose (6) from the engine (2).
6. Reposition the surge tank outlet hose clamp (5) from the surge tank (2).
7. Remove the surge tank outlet hose (3) from the surge tank (2).
8. Remove the surge tank outlet hose (3) from the vehicle.
INSTALLATION PROCEDURE
1. Install the surge tank outlet hose (3) to the vehicle.
2. Install the surge tank outlet hose (3) to the surge tank (2).
3. Reposition the surge tank outlet hose clamp (5) to the surge tank (2).
4. Install the surge tank outlet hose (6) to the engine (2).
5. Reposition the surge tank outlet hose clamp (3) to the engine (2).
6. Connect the heater inlet hose to the heater core.
IMPORTANT: Firmly push the quick connect onto the heater core pipe until you hear an audible click.
7. Pull the heater inlet hose to ensure the connection.
8. Install the surge tank outlet hose (3) to the mounting clip (2).
9. Connect the surge tank outlet hose to the heater core outlet pipe.
IMPORTANT: Firmly push the quick connect onto the heater core pipe until you hear an audible click.
10. Pull the surge tank outlet hose to ensure the connection.
11. Fill the cooling system. Refer to Draining and Filling Cooling System.