Diesel Data: Automotive Repair
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Fuel Filler Hose Replacement

FUEL FILLER HOSE REPLACEMENT

REMOVAL PROCEDURE




1. Clean all the fuel pipe and hose connections and the surrounding areas before disconnecting in order to avoid possible contamination of the fuel system.
2. Drain the fuel below the level of the filler tube and hose assembly.
3. Raise the vehicle.
4. Disconnect the fuel fill hose clamp at the fuel tank.
5. Disconnect the fuel fill hose clamp at the fuel fill pipe.
6. Remove the fuel fill hose and the hose clamps.
7. Cap the fuel tank opening.

INSTALLATION PROCEDURE




1. Uncap the fuel tank opening.
2. Install the fuel fill hose and the hose clamps to the fuel fill pipe.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten
Tighten the hose clamps to 2.5 N.m (22 lb in).

3. Lower the vehicle.
4. Refill the fuel system.
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