Coolant Reservoir: Service and Repair

SURGE TANK REPLACEMENT

REMOVAL PROCEDURE




1. Drain the cooling system. Refer to Draining and Filling Cooling System.
2. Reposition the surge tank inlet hose clamp (1) from the surge tank (2).
3. Remove the surge tank inlet hose (6) from the surge tank (2).
4. Reposition the surge tank outlet hose clamp (5) from the surge tank (2).
5. Remove the surge tank outlet hose (3) from the surge tank (2).




6. Remove the bolt (1) from the surge tank (4).
7. Remove the nut (3) from the surge tank (4).
8. Disconnect the electrical connector from the low coolant level switch.
9. Remove the surge tank (4) from the vehicle (5).

INSTALLATION PROCEDURE




1. Install the surge tank (4) to the vehicle (5).
2. Connect the electrical connector to the low coolant level switch.

NOTE: Refer to Fastener Notice in Service Precautions.

3. Install the bolt (1) to the surge tank (4).

Tighten
Tighten the bolt to 9 N.m (80 lb in).

4. Install the nut (3) to the surge tank (4).

Tighten
Tighten the nut to 9 N.m (80 lb in).




5. Install the surge tank outlet hose (3) to the surge tank (2).
6. Position the surge tank outlet hose clamp (5) to the surge tank (2).
7. Install the surge tank inlet hose (6) to the surge tank (2).
8. Position the surge tank inlet hose clamp (1) to the surge tank (2).
9. Fill the cooling system. Refer to Draining and Filling Cooling System.