Diesel Data: Automotive Repair

Brake Pipe Replacement



Brake Pipe Replacement

Caution: Refer to Brake Fluid Irritant Caution in Service Precautions.

Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in Service Precautions.

Removal Procedure

Caution: Refer to Brake Pipe Replacement Caution in Service Precautions.

Important: Brake pipes that run parallel to each other must maintain a 6 mm (1/4 inch) clearance.





1. Disconnect the brake pipe fittings (2).
2. Remove the brake pipe fasteners from the vehicle.
3. Remove the brake pipe from the vehicle.

Installation Procedure





1. Bend the brake pipe to achieve proper fit.
2. Install the brake pipe to the vehicle. Maintain a clearance of 19 mm (3/4 inch) for all moving or vibrating components.
3. Install the brake pipe fasteners to the vehicle.

Notice: Refer to Fastener Notice in Service Precautions.

4. Connect the brake pipe fittings (2).
^ Tighten the brake pipe fitting to 25 Nm (18 ft. lbs.).
5. Bleed the brake hydraulic system. Refer to one of the following procedures:
^ If the brake pipe that was replaced was between the master cylinder and the BPMV, refer to ABS Automated Bleed Procedure.
^ If the brake pipe that was replaced was between the BPMV and the wheel jounce hoses,